Views: 0 Author: Site Editor Publish Time: 2025-03-08 Origin: Site
Extreme Hardness: Ranking near diamond on the Mohs scale (9-9.5), WC resists wear and deformation even under high pressure.
High Thermal Stability: Withstands temperatures up to 1,400°C, making it suitable for high-speed operations.
Corrosion Resistance: Ideal for use with aggressive lubricants or harsh environments.
Longevity: Up to 100 times longer service life, reducing downtime and replacement costs.
Precision: Maintains tight dimensional tolerances (<0.01mm) for consistent wire quality.
Energy Efficiency: Lower friction during drawing minimizes energy consumption.
Versatility: Works with metals such as steel, copper, aluminum, and exotic alloys.
Wire Production: Steel wires for construction, cables for telecommunications, and medical-grade wires.
Tube Manufacturing: Hydraulic tubes, automotive fuel lines, and precision tubing for aerospace.
Power Generation: High-strength wires for generators and transformers.
Consumer Goods: Springs, fasteners, and components for appliances.
Mixing: Tungsten carbide powder is blended with cobalt (a binder) to enhance toughness.
Pressing: The mixture is compacted into die-shaped preforms under high pressure.
Sintering: Heated to 1,400–1,600°C to fuse particles into a dense, durable structure.
Finishing: Precision machining (such as laser cutting and diamond grinding) ensures the smoothness and geometric accuracy of the inner holes.
Wire Diameter: Smaller diameters require tighter tolerances and specialized coatings.
Material Hardness: Harder metals like stainless steel demand dies with higher cobalt content.
Production Volume: High-speed operations benefit from advanced coatings (e.g., TiN) to reduce friction.
Nanostructured Coatings: Enhancing wear resistance and reducing friction.
3D-Printed Dies: Customizable designs for complex applications.
IoT Integration: Smart dies with sensors to monitor wear and optimize processes.
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